Cheap and Easy DIY Tire Deflators

Chris

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Florence, AZ
Airing down on the trail is part of off-roading and at $60-$70 for adjustable tire deflators and $25-$30 for non-adjustable tire deflators, these are very convenient but can be expensive. That being said having the ability to deflate multiple tires simultaneously can save a lot of time. No one wants to be the guy using the back of a tire gauge or blade of a knife or screw driver that everyone is waiting on. So myself being cheap and always in a hurry, figured out a cheap and easy way to make your own tire deflators that also allows you to use a regular tire gauge to check the pressure as its deflating. All the materials used can be purchased at local auto parts and hardware stores for around $15 or less.


Materials Needed
  • Valve Stem Extenders from a local auto parts store
  • 1/8"-40 x 3/16" Coarse set screws
  • Drill with 7/64" drill bit
  • Vise or vise grips
  • Needle Nose Pliers
  • Phillips head screw driver

Step 1
Take the valve stem extender and place it in either the jaws of a vise or vise grips. I do not have a vise therefore I used vise grips. The valve stem extenders I used were purchased at a local O'Reilly's for around $5.00.

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Step 2
Using the drill and 7/64" drill bit slowly start to drill at the upper portion on the knurling (rough grippy part) just before the valve stem extender tapers down to the threaded section. I chose not to use a center punch as I thought the force may damage or crush the extender. A smaller pilot hole may ease drilling.

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Step 3
Once the hole is complete take the appropriate set screw (1/8"-40 x 3/16" Coarse) and using an Allen wrench place it in the hole. I found a 150 assortment pack of set screws at harbor freight for around $10. Individual set screws will probably be significantly cheaper. Using firm pressure start tightening the screw ensuring it stays as straight as possible. Once the screw is threaded in approximately half way stop. The extender is brass and the steel screw should cut its own threads no tapping was required.

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Step 4
Using a Phillips screwdriver or similar object depress the valve stem extenders' valve mechanism (for lack of a better word...haha) then release. If no resistance is felt tighten the screw 1/4 - 1/2 a turn at a time until the mechanism remains down approximately 1/4". Continue to tighten 1 - 2 turns and stop.

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Step 5
At this point the center pin will begin to deflect to the opposite side of the set screw. This will need to be straightened to ensure proper function. Turn the extender over to view the center pin. Using needle nose pliers gently bend the pin back towards center. Continue to tighten the screw until it is nearly flush. At this point you will again need to recenter the pin.

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Step 6
Once the screw has been tightened to a point where it is nearly flush and the pin is centered, stop. To ensure proper operation once again turn the extender over so u can view the pin. Place the extender on a solid surface and using needle nose pliers place gentle to moderate pressure on the pin to ensure the valve mechanism will not return to its intended closed position. If this happens, return to Step 4 and continue as directed. If the will not return to its closed position you are nearly finished.

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Step 7
Check operation by screwing you new tire deflator onto the valve stem of the tire you wish to deflate. Air should be released and pressure may be checked using any conventional tire gauge. WARNING! These are not preset and if left on the tire will deflate completely. Continue to monitor until desired tire pressure is reached then remove. Screw all the extenders together and place in your tool kit, glove box, etc.

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